Production Process

Production

Reishi production is more than harvesting and drying. It requires deep expertise and precise craftsmanship. Through 50 years of practice, Sungertain has continuously refined every step, ensuring every stage from strain cultivation through to the final product remains traceable and independently verifiable.

Process Overview

Four production stages

From strain preparation and substrate bag cultivation to the final product, this section walks through each stage of the process and explains quality testing, sustainability, and common questions.

Phase 1

Stage 1: Strain preparation

Establishing the right strain source and vitality creates a stable foundation for every subsequent stage.

Step 1

Strain selection

Sungertain strains come from carefully selected mother cultures. Each generation is purified and screened to ensure genetic stability, growth speed, and polysaccharide levels.

  • Vitality assessment: mycelium growth rate 8-10 mm/day
  • Contamination resistance and genetic stability review
  • Polysaccharide content assessment and phenotypic records

Step 2

Strain propagation

Selected mother cultures are multiplied in a sterile environment using laminar flow benches and autoclaves to reduce contamination risk.

  • Agar slant isolation, liquid submerged fermentation, and staged cultivation
  • Temperature 22-26°C, humidity 65-75%
  • Contamination and vigor checks before and after cultivation

Phase 2

Stage 2: Bag preparation and spawn run

Standardising the substrate, filling, sterilisation, and inoculation process so the mycelium can fully colonise in a controlled environment.

Step 3

Substrate formula

Sawdust, wheat bran, gypsum, sugars, and water are balanced in precise ratios to create a nutrient medium that steadily supports mycelial growth.

  • Sawdust 78%, wheat bran 10%, gypsum 8%, sugars 3%
  • Moisture content controlled at 60-65%

Step 4

Bag filling

The prepared substrate is filled into bags at a standard weight and density, then heat-sealed to keep the specification consistent.

  • Machine-filled to keep weight variance low
  • Heat-sealed to prevent air leakage and contamination
  • Bag integrity checked batch by batch

Step 5

Autoclave sterilisation

Filled bags are autoclaved at 121°C and 15 psi to eliminate contaminants and pathogens.

  • Held for 100-120 minutes
  • Multi-point temperature and pressure monitoring
  • Biological indicators verify sterilisation effectiveness

Step 6

Sterile inoculation

After cooling, the bags are inoculated on a sterile bench to minimise contamination and keep the spawn pure.

  • Inoculation volume adjusted for liquid or solid spawn
  • Benches, tools, and personnel must be sanitised beforehand
  • Inoculation ports sealed immediately to minimise contamination

Step 7

Spawn run management

Inoculated bags move into a spawn-run room where constant temperature, humidity, and darkness support full colonisation.

  • Constant temperature, humidity, and darkness maintained
  • Full colonisation completed in 30-50 days
  • Regular inspections for contamination and growth progress

Phase 3

Stage 3: Fruiting and harvest

Once colonisation is complete, environmental changes trigger fruiting body formation, and harvest timing is set by the best maturity indicators.

Step 8

Fruiting induction

Temperature, humidity, light, and airflow are adjusted to shift the mycelium into reproductive growth and form primordia and fruiting bodies.

  • Temperature raised to 24-28°C
  • Humidity raised to 85-95%
  • Approximately 12 hours of daily light exposure

Step 9

Fruiting body development

Primordia, young fruiting bodies, growth, and maturation progress in sequence while the fruiting body gradually accumulates polysaccharides, triterpenoids, and other active compounds.

  • Monitor colour, thickness, and cap spread
  • Maintain high humidity without causing weak or soft fruiting bodies
  • Natural light and ventilation used to control appearance quality

Step 10

Harvest at optimal maturity

Harvest decisions are based on edge thickness, colour, weight, and spore maturity to avoid picking too early or too late.

  • Edge thickness 3-5 mm, deep brown colouration
  • Supports 2-3 harvest flushes
  • Post-harvest mycelium protected to prepare for the next flush

Phase 4

Stage 4: Drying and processing

Post-harvest handling directly affects shelf life and bioavailability. Every step is kept at low temperature, clean, and traceable.

Step 11

Cleaning and initial grading

Soft brushes and cloths are used to clean away surface substrate and spores, then the material is graded by appearance, integrity, and defects.

  • Premium / Grade 1 / Grade 2 / Reject classification
  • Full data recorded for every harvest batch

Step 12

Low-temperature drying

Staged drying at 45-70°C keeps moisture below 12% while minimising heat damage to polysaccharides and triterpenoids.

  • Initial, mid, and final drying stages
  • Temperature, humidity, and colour logged every 4 hours
  • Finished product safe to store for 1-2 years

Step 13

Cell wall disruption

Ultrasonic cell wall disruption and mild enzymatic hydrolysis improve absorption while keeping the active compounds ready for later processing.

  • Cell disruption rate of 95% or above
  • Key bioactive compounds retained in stable form

Step 14

Extraction and concentration

Hot-water or alcohol extraction is used when needed to concentrate the active compounds while keeping temperature controlled so activity does not drop.

  • Hot-water extraction held at 90-95°C
  • Vacuum concentration kept below 60°C

Step 15

Finished product manufacturing

Depending on the intended use, reishi is processed into powders, capsules, tablets, or beverages so the product can fit naturally into everyday life.

  • Reishi powder, capsules, tablets, and beverages
  • Checked again after bagging, filling, or bottling

Quality Control

Full-process quality testing and certification

Quality is not a single inspection point. It is a traceable and verifiable process covering strains, raw materials, intermediates, and finished products.

Testing checklist

  • Strain testing: vitality, contamination, and genetic stability
  • Raw material testing: pesticide residues, heavy metals, microorganisms
  • Intermediate product testing: moisture content, polysaccharides, triterpenoids, ash
  • Finished product testing: active compounds, safety, microbial limits

Certifications

  • Organic certification: compliant with organic agriculture standards
  • SGS testing: pesticide, heavy metals, and microorganisms all passed
  • FSPA recognition: food safety management system recognition
  • Polysaccharide and safety validation: backed by lab data

SGS Reports

Testing Report Gallery

Publicly display test certificates for different products and raw materials so visitors can review batch transparency and safety information directly.

Fruiting-body reishi 310-pesticide test certificate
Fruiting-body reishi 310-pesticide test
Fruiting-body reishi 312-western-medicine test certificate
Fruiting-body reishi 312-western-medicine test
Fruiting-body reishi heavy-metals test certificate
Fruiting-body reishi heavy-metals test
SGS reishi toothpaste test report
SGS reishi toothpaste test report
2015 toothpaste test report
2015 toothpaste test report
Nattokinase SGS test report
Nattokinase test report

Sustainability

Environmentally responsible and sustainable production

Production is not judged by the finished product alone; it also considers whether waste, water, energy, and the surrounding ecosystem can remain in balance over time.

Waste recycling and reuse

After harvest, the used bags and substrate are composted and returned to the soil cycle.

Water resource management

Natural spring water from the Shiding mountains is used efficiently, and wastewater is biologically treated before discharge.

Energy saving

Solar-assisted heating is introduced in the drying rooms, while energy use continues to be optimised across each production stage.

Biodiversity protection

Native trees and ecological buffer zones are preserved around the farm to support natural pest control and stable habitats.

FAQ

Frequently asked questions

We have grouped the most common questions about production time, quality verification, product pairing, and storage conditions to make the page easier to understand.

Why does reishi production take so long?

From strain preparation, spawn run, and fruiting to drying and processing, the full cycle usually takes 4-6 months. These steps cannot be compressed without sacrificing quality.

How can reishi quality be verified?

You can assess appearance, aroma, texture, and solubility, and you can also review test reports for pesticide residues, heavy metals, polysaccharides, and safety.

Can reishi be used with other ingredients?

It can be paired with astragalus, red dates, honey, and similar ingredients, but the combination should be adjusted according to the intended use and setting. Product pages will guide visitors to the most suitable format.

How should reishi products be stored?

Store them in a cool, dry place away from direct sunlight and high humidity. Powders, capsules, and beverages may have different storage requirements, so follow the product label.